There are many pages linked below, each addressing many of the issues compressor owners may encounter with their compressor. Took the belt off and both engine and motor turn easily by hand. Are you perhaps referring to the pump cylinder? I think I see that youve got a bleed valve at the bottom of each cooling manifold vertical run? I replaced the belt, the wiring to the motor, and put on a new pressure switch. FORMULA Rotary screw compressors. since the time of writing my original post, i disassembled all the air lines from the pump to the inlet of the receiver and I found a lot of black gunk, I cleaned it all up and polished the parts with a wire wheel on my bench grinder. I have a 220v 500a60 Sanborn compressor that I am having some issues with. The muffler keeps getting filled with gasoline,why would that be? I would think that a 3 HP compressor may be border line portable. ABAC ABC5-2380V 5 HP 208-230 Volt Three Phase Two Stage Cast Iron 80 Gallon Compressor . That sure helps. I took your suggestion and purchased a water-trap to replace the water-trap regulator combo I originally installed at the air compressor tank. Ive now put the belt back on and now I get a brrrr noise and it trips the thermal overload. Would like to add a filter too. ABAC. I then removed the unloader tube and again the motor was able to turn on. }. Its driving me insane considering Im in the process of restoring an old truck. Improve ventilation or relocate compressor. We dont know what make or model of compressor you have, Terence. What I did since then is. Air in tank, low pressure line connected, high pressure line connected-> motor will start and run. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. The Pro User's ATF-S Piston range has been designed with ease of use in mind. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Only when I disconnect the unloader tube and start the motor and then connect the unloader tube does the compressor work correctly. Theyll likely be able to make one for your from soft copper tubing. Brand new when I got it but never used it. I have an old Emglo electric wheelbarrow type compressor. Drained the tank. No not using extension cord. The correct maintenance is paramount to this perspective. "@type": "Organization", up dated:So the cooler I used was B&M super cooler #70266, the Dimension 11x8x1.5aluminum construction. I have changed the electric motor. Where and why did you spray, and whats the make and model of the compressor please? Disassemble check valve assembly, clean or. Remove the belt. The set up 3/8 was not sure that 3/8 head hole going with the up size 3/8 fitting to 1/2 to compression fitting of 1/2 copper would not make the reed valve work harder. Thanks. 1. Parameters before startStrainer Inlet cleanOil level OKOil = BRAND new as FACTORY OIL, Parameters I check during I runningHP-with in the specsLP with in the specsOil level- OK. Not knowing the make or model of air compressor makes the possibility of anyone helping with the problem impossible. I can easily turn the compressor pulley easily with my hand. Hope that makes sense. My 60 gallon compressor sounds like it misfires as pressure gets to 80 or 90 psi and above. I have an older Coleman Powermate (model cl0502713) with an air regulator that isnt working. I took the belt off and the motor runs fine. Appreciate the help! Motor turned on no problem. What was the pressure showing on the tank gauge when the hose burst, if thats whats happened. Thank you! They said nothing was wrong with the motor. I have a briggs and Stratton air compressor that I bought last year.the model# is 074079-00. it now only builds pressure to about 70psi. Double check the cap wiring. I also removed the valve assembly and dissassembled and rebuilt that. Abac A29B 90 CM3 . The motor started and stopped with no problem. I have changed the oil and cleaned the air filter. What would be the cause? Disassemble check valve assembly, clean or replace faulty parts. I have a Kobalt 99007 air compressor and the tires wont hold air. I have a Porter Cable 24 Gallon from Tractor Supply. Something I cant find any help on is the delivery tube between the compressor pump and the check valve. Further, the output of the compressor is limited by the fact that the motor is 115 V. Going to a larger regulator will do little to improve the flow. The same for the air lines. Your post was moved to this page. 3/8 Npt to 1/2inch coupler H style industrial (these are the highest flow of the Industrial) by Milton. Please provide this information, and, in your comment on this thread, please add some photos of the compressor in question. If its right is another issue. Can I Use an Air Compressor as a Pressure Washer? Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. James, there could be many reasons why an air compressor runs, bogs down, speeds up again, etc. 33 Legion St Maywood, IL 60153 1 (773) 523-8200 Air Compressors Condor Technologies Products Vacuum Pumps AirEnd Parts & Accessories Lubricant, Oil, Coolant Rebuilt Air Compressors Surplus Parts Air Compressor Filters Put back on & tried again. I use this compressor for auto1976/2017car 1977truck & home a far amount of sand blasting small workbench cabinet, But as you know it a little bit small far this trying auto trans cooler help remove more water to try to get 3 min work done steps, rest let air build up so on. Stay risk-free. Water entering oil reservoir due to compressor operating in high humidity environment. I want to replace with solid tires but cant seem to get the hubcaps off. Air Compressor Troubleshooting Guide. Heres where you can find the answer or post your own question about that brand if no answer if desired! my motor starts fine but its not compressing at all. Rather than having to manually drain all of those valves, why not gang them all to a single valve to be left open unless necessary to close it and one single electronic auto drain that will cycle as needed and drain air and water for a few seconds or so each cycle? Abac belt driven compressor video service valves plates and gaskets replacementNote! It sits recessed in the wheel housing. manual Abac Monte . The first thing Im puzzled about is why an after-cooler? The regulator setting is what controls the downstream pressure, and the size of the regulator affects the downstream flow. What are you looking for when it comes to maintain and repair your air compressor? If so, what make and model of compressor please? Your experience may vary. No, I would not put a regulator there if it were my setup. Since you should, normally, drain the tank of air regularly, this will purge the tank in time as well as voiding new water / crud build up. Now this copper tube to the upperCooler fitting gets really hot once running more than one cycle will burn you. I noticed the belt was starting to crack so replaced it and adjusted the tension so that is has about 1/2 of deflection at the midpoint. OK, dont sweat that. Some assistance would be much appreciated.Dave DeSantis. Air in tank (as little as 20 PSI), high and low pressure lines connected-> motor will start, strain, and then stop. The motor should have enough power to pump with back pressure due to the new capacitors. Model# 516-051 what can I do to fix it. When the tank had no air, I started the compressor. The better your problem and question is described, the easier it is for other Abac Monte Carlo L20 owners to provide you with a good answer. Same problem of blowing fuses in disconnect switch. I need to know the positions these need to be in. and may not necessarily fit your compressor. Perhaps you might check the tank drain valve to be sure its shut tight? Thanks. Pipe air intake to less humid air source. 1. And it will work with the M style industrial too.I all so use this V style coupler for the spare tank hookup when needed. You are using a browser we do not support any longer. Its in my garage which is 50m away from the house (power) so Im wondering if its as simple as my garage is a large extension lead! Are you sure that the operating pressure of the line to the gun does not exceed the adhesive gun operating pressure? Submissions to the Q&A section have been disabled for the time being. MultiAir Italia S.r.l - International In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. The regulator knob has been replaced once but it only worked for a short time. i found some dirty water in the tank and drain it.any help would be appreciated.thank you. The 2 Hydraulic hoses are 1/2 inch, one from the outside of the water trap to the tank ( I had to change out the stock 3/8 check valve to upgrade to 1/2 inch & plug the1/8 hole) this hose is 3 Ft long 1/2 Nptm, the one from the lower cooler fitting to the inside of the water trap hose is a 6 Ft long 1/2 Nptm with a maximum working pressure of 3500 PSI.I tapped into the tank pressured side of the regulator so it would be a little better and the bottom fitting is 3/8 overall the 1/4 fitting that come out. Our compressors are intuitive to use and are compatible with a variety of tools and equipment. I have a Sealey 3hp 200l compressor which has been stood for 9 years. ABAC Genesis Air Compressors Here are the brilliant GENESIS ABAC compressors. Refrigerated Dryers Join 10.000 subscribers - subscribe to my newsletter for regular updates, tips and tricks. Number of questions: 0 Ask a question. Always use ORIGINAL PART as replacement spare parts to ensure long life . Are you using this compressor for business.. perhaps for painting? Please refer to photos. My compressor ABAC has been out of use for 7 years.How do I re-commission it without incurring a massive Repair bill.Also would someone please supply a wiring diagram.Start Run with a capacitor. that has to be upgraded to 1/2. 3. HiBeen reading with great hope but cant find a direct answer to my issue. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. Receiver pressure builds up quickly on compressor. These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. How old? Why Am I Wasting Money On Compressed Air. In stock form it only puts out 5.0cfm @90psi and 6.0cfm @40psi. Tighten the bolts on the air compressor. Thanks. Also, please add in your comment the make and model, how old it is, and if you can upload a photo or two, that would help. By putting in a inline check valve around the cooler it trap the compressed air at the cooler, making the line all most the same length as the factory one from the head to the tank. Print. compressor keeps running until PRV pops off, compressor pump has air coming out of the intake filter, how to test your compressor tank check valve, why is there an air line from the pump head to the pressure switch, air continuously leaks out of the unloader valve, unloader valve issues when building a silent compressor, having a problem with an unloader valve and a dryer. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. 120 pages. Question Title: ABAC compressor fault; Asked by: Guest; Asked On: 16-08-2015 01:33; Hi I am desperately looking for help. I put a plug in the 1/8tapped hole at the top side to seal it as I will not need it.I upped the 3/8 aluminum head tube to copper to 1/2 to the cooler check valve. Turned off the pressure control switch. It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. Using it with high speed carving tool, Vortex F5. There doesnt seem to be any info online about the fittings, sizes etc, and definitely no spares or replacements. DO NOT POSITION WEIGHTS/OBJECTS ON THE COMPRESSOR (VASES OF FLOWERS, ETC.) And yes, often that fitting will have a port on the side of it to allow a line to plumb over to the pressure switch unloader valve. Neither a leaflet nor a playbook: it is a Catalogue Catalogue. Thank you. I fear Im not understanding the question. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. Where continuous airflow is required, ABAC's screw compressors are the best choice. That means that they are designed to run for a period of time, and then must be shut off and allowed to cool before they are run again, or they 1st go off on thermal cut out, and 2nd start to damage the motor. USE ONLY GENUINE REPLACEMENT PARTS Number of questions: 0 Ask a question. I suspect air is coming out of your intake port from start up, but once the pump head heats up, thats warming / heating the lube oil, and thats offgassing smoke thats now visible. The air after two or three in heat day back to back the top in line hot enough to burn you but at the bottom you can hold it no problem pretty cold. I made up a frame and bottom support toke three shroud screws out got longer one to hold the upper frame and the lower support helps take some of the weight off. A soap solution 1 part liquid dish soap to 10 parts water, brushed onto areas and fittings, should help pinpoint it. That being the case, move it so that the plug from the compressor reaches a wall plug as close to the power panel as possible, preferably a plug with no other appliances using power from that same line. Any ideas? This website requires Javascript for some parts to function propertly. Make and model of compressor? At this point noticed the motor was straining and turned off the pressure control switch. I have a very old compressor (areograph) that Im trying to restore. Please update the thread with more information. I recently acquired an abac whispair 50/24 the starter and capacitor are missingthe windings ohms are 5ohms and 20 ohms.I want to know what is the size of the start capacitor AND is the start relay a current type or potential type. And if you have a tip for another compressor user? Bleed tank! 6 Pages. My compressor starts and runs for about a minute then it sounds like its seizing getting slower and then stops, if i then drain down the air its runs normal again for a minute then does the same again. Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. Wish youd uploaded a photo or two. Please see the page on this site about air compressor motor capacitors and how to test them. I do see and hear exactly what you are referring to, Tony. I believe its preventing the knob from reaching the gear or spline inside the regulator. 4. In fact, air compressor overheating is one of the most common causes of failure, even. If not, youll need to look closely to find where the air is escaping from. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. If so, do you drain the tank to get rid of condensed water? Sure Steven. guide book online. Im in the process of replacing the rings but my concern is the that there is now this gunk in my tank and air lines, Whats the best way to flush everything clean? Hi I have a central pneumatic 3hp 21gallon air compressor it runs and run kicks breakers so I drained the oil it was bad so I took off the side plate and was cleaning it out and noticed the the connecting rod moves side to side on the shaft and there looks like there is supposed to be a pin or set area to hold it in place I would love it if someone could tell me if it is supposed to have one so I can fix it thank, What is the average cost to replace an air end on a 375 cfm compressor. Thank you for your complete reply. Motor turned on no problem. Hi i spray wd40 on my air crompresser now it doesnt work any advice. The problem I see that ever one has when adding a cooler the extra length tub or hose in there cases is the length tub to the check valve. Air leaking from inter stage safety relief valve when compressor is pumping. This photo shows one set up, but yours could be entirely different depending on what parts are to be installed in the base of the switch or adjacent to it. 9. In one area we us it to spray solvent based adhesive. I then replaced the unloader valve, again, the motor was straining with 80 PSI in the tank. compressor pressure relief valve bleeds air, compressor pressure switch is leaking air. Hi Joel. 2. My hausen cambell compressor has 2 tanks when air presure drop to a certain level the motor want kick back on. Turned on the pressure control switch. Repair. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. At certain moments in the system cycle, the air becomes hot as a result of the processes involved, though it swiftly cools before it reaches the endpoint. Let us know what you found, would you? I replaced the check valve with a new one. Turned it back off. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. I am adding an after cooler and was thinking about up sizing the line from the head from 3/8 compression tube to a 1/2 compression copper tube to the tank. This photo shows one set up, but yours could be entirely different depending on what parts are to be installed in the base of the switch or adjacent to it. I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? From old photos on the internet of similar compressors, it looks like these used to connect into the tank too via a separate connection. It just is struggling to build pressure. No auto unload and show air pressure high and then stop compressor plz ansme. I acquired an ABAC B2800 compressor 2 years ago free of charge because the main bearing had collapsed on the pulley end and the company that owned it felt it would be more efficient to replace than call out an engineer. Did that solve it? On closer inspection the oil in that motor was really dirty so I drained it out. Will try to have it back online asap. Thanks, Robert. Motor and compressor runfine but no air into tank but can feel air escaping from underneath tank as it runs. 8 Pages. ABAC is a highly efficient air compressor showing superior quality features. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Tried both a new run and start capacitor and did not change. Strong, reliable and operator-friendly, these screw compressors provide effortless operation for years. If you are OK with removing the manifold cover, maybe leaving it off, and plumbing in a standard, off the shelf, $15 general purpose regulator that you can acquire from almost every shop that sells compressors as a replacement, your options seem limited. 6. Thanks. We have an industrial air compressor that we use in several areas of the shop. I took the copper tube off going to the air tank and it runs great. Any help is appreciated. Empty the tank and check that the tank check valve is working OK. Checked all drain connections, tank plugs on each end, compressor discharge tubing connections at the head and tank, pressure switch unloader tubing at head and switch, both gauges, regulator discharge hose connection.Once the tank was up to pressure and stopped, I loosened the tubing connection from the head to the tank and soaped at the loose head fitting, no bubbles anywhere. Put all new gaskets in the pump and I am still having this issue. Youll want to pull the compressor pump and motor cover and check out the direct drive shaft to ensure that its not broken or come unlinked some how. Cant find any drawings on the net to help. Refrigeration Air Dryers. If I run it with the tanks open the motor continues to run fine. A higher downstream flow isnt an issue except that it will drain the tank faster and cause more rapid cycling of the compressor motor and pump. Hi If so, I cannot understand why there would be need for a check valve up near the pump head. ABAC complete offering of piston compressors, oil-injected screw compressors, tools, accessories and more! It may also be a good idea to replace your. If the pressure valve side has an issue, it is possible that it isnt allowing air into the tank once the back pressure reaches a certain threshold, slowing the pump, eventually stalling it, and overloading the motor as well. 8. The GENESIS compressor is ideal for OEMs and the medium size industrial and assembly aplications. The pump doesnt appear to have any branding. it runs and is pushing in the feed line but the pressure will not go past 70psi. { You are referring to an air compressor motor, yes? Interesting issue, Joe. I then screwed the unloader tube back on the unloader valve while the compressor was running and the motor was able to get the tank back to 125 PSI. 3. I have replaced the check valve and unloader valve, Belt is properly tensioned. So then I had to fill in the upper and lower part of the frame support that the cooler did not cover I used some old fish tank light top filler cover cut to fit. The next would be the stock built small REG. In regards to more testing, this afternoon I tired various combinations of running the motor with air, without air, with the high pressure line connected/unconnected, as well as low pressure line connected/unconnected. I removed the main air filler tube from the compressor to the tank. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. The bleeder line on the head stay the sameAnd goes back to the air regulator pressure switch release. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Not sure what else to do? . 2. Compressor runs for a while then abruptly stops. Please check out the two I added. , Jonny, in your post you refer to one of motors was red hot. Thank you very much for your help and suggestions for setting up my air lines and regulators.
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