Only winch with the winching vehicle s transmission in neutral. Like everything HF it's a really mixed bag with their winches. People with pacemakers should consult their physician(s) before use. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Press the remote ON switch until the blue light blinks. The brand is unimportant. Do not step over wire rope. Let's discuss some setbacks of this unit. Badland ZXR 12000 Winch Wiring Diagram. Like the previous one, connect the black, red, and yellow cables with the winch. (Wire rope enters/exits at the top. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. The device will work as long the battery is supplying electricity even when the engine is off. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. This is the safety alert symbol. 3491 Mission Oaks Blvd. And a note from the lawyers: Products should always be used in accordance with the owners manual. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. ), Use winch only in underwind orientation. This item can only be purchased on www.buya.com with "In-store pickup" only. Badland Zxr 12000 Winch Wiring Diagram Hello, One side of the spooler broke ,all the way around the center and dislodged. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Next, mount the unit at the bumper of your vehicle. To use the wireless remote, switch ON the wireless receiver switch on the control box. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. I cant seem to find a parts listing for the plastic box with cover. Circuit Breaker: Benefits Of Badland Winches: ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Tools required for assembly and service may not be included. It halves the load on the winch through pulley action. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. The Badland universal winch . Specifications Winching with a vehicle s transmission in gear or park may damage the transmission. It can heat up after excessive use. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. The rocker switch IN and OUT helps to engage to operate the winch. One safety feature in this machine includes the automatic load brake. Your email address will not be published. What other Badland 2500 winch parts do you think are perfect? Connect the wire rope for a double line system as shown in Figure J below. Email our technical support at: productsupport@harborfreight.com. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Check out the weather around the world with our featured, global weather cams It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Badland is a winch brand that provides good quality winches. Tap solenoid to loosen contacts. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. However, with this unit's built-in safety features, it's a lot easier. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. All rights reserved. Insert the Pendant connector into the Socket. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. The build of the fairlead is stainless steel. I do a review and install some new parts. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. All the mounting hardware is included. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. First of all, check the winch for any breakage or uncovered wires. Heres how you can do that: Thats all there is to it. Diagrams within this manual may not be drawn proportionally. Wear restrictive hair covering to contain long hair. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. The operator and assistants must carefully plan usage to prevent accidents. Drum: 6. Or trade for a new Apex 5500 long drum winch or equivalent. Do not overreach. Read this material before using this product. Loose or corroded battery cable connections. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Harbor Freight replaced it no problem. do NOT contact me with unsolicited services or offers The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles This wire rope must be discarded and not be used. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Keep clear of fairlead when operating. Failure to do so can result in serious injury. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Follow the instructions thoroughly for making your winch install as easy as possible. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. To operate the winch, plug the remote into the socket connector. It stops the cable from rolling back to prevent accidents and injuries. tension before use. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. It's simple: Secure the solenoid assembly in place with mounting screws. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: This does not influence the price or reviews. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. This powers the winch only and is rechargeable. The winch rope smoothly glides over the aluminum. New Badland ZXR 12000 winch, never been out of the factory box. There are two black wires and two red wires that come out of the winch. Keep clear. A dead tree is not capable of withstanding that much weight and has weaker roots. Otherwise, wire rope may bind during operation. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. When using a wired remote control, switch off the wireless receiver switch. Lift the Socket Cover exposing the electrical switch connector. Here are the most searched Badland Winch Parts from the customers. Nothing there nor Ebay. Apply 12 volts to coil terminals directly. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. (2.2Nm). If you are looking at how to wire a badland 2500 pound winch? From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Shop products from small business brands sold in Amazons store. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Attach the black Battery Cable directly to the negative terminal of the battery. If you are going to go cheap and Chinese consider running a Smittybilt winch. I would like to get this other one working and install it on my trailer . I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Do not use damaged equipment. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Only use a 12V automotive (or equivalent) battery, in good condition. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Universal Badland winch wired remote control supporting all the models. How to Install a Badland ZXR 12000 Lb. We may earn a small commission from affiliate links and paid advertisements. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Although this winch offers excellent power, its speed is a bit disappointing. Could you tell me where to locate info for this part and price. With every winching circumstance, theres a risk of potential injury. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). The winch still works, but all of the electronic components got corroded by moisture. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Handlebar switch is convenient to control the winch with just a thumb operation. It is too late to reverse the damage at this point, the wire rope must be discarded. Lubricate the wire rope occasionally with a light oil. Is there a replacement part to fix this ?? The gloves make the wiring process safe and prevent electric shocks. If not available , then a new controller from another winch could work. These winches weigh around 90 pounds. Handlebar switch would be helpful in case of failure with wireless remote control. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. It features a three-stage planetary system for gear transitions to speed up the process. They are perfect Badland 2500 winch parts. I had the same problem with 12000lb. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Connect red wire to positive battery terminal and black wire to negative battery terminal. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Battery weak, recharge. Im looking for a drum assembly for a Badland 2500 lb winch. Insulate all exposed wiring and terminals after installation. Keep this manual and the receipt in a safe and dry place for future reference. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Maintain labels and nameplates on the winch. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Do not open the housing. Do not lift items vertically or use for aircraft purposes. Affiliate. Also, guard the cables between the solenoid and the winch from excessive heat. Handlebar Control Switch: 3. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. It is permanently damaged and must not be used. It reduces the load on the winch, allowing it to work longer with less heat buildup. Oversized item: cannot be shipped to Alaska or Hawaii. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Do not use the hand crank, if equipped, to "assist" the winch. A good advantage you can get with this fairlead is that it looks cool. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. 12,000 POUND WINCH. Your email address will not be published. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. It offers a high-quality cable rope that is made with aircraft-grade materials. This occurs due to the wired solenoid that gradually heats as the current flows through it. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Some main key features make this Badland winch stand out on the market. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Repair or replace solenoid. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. This begs the question, what winch parts can be used with Badland winches? Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Here are some of the top eye-catching pros of this product. The mounting plate must be rated to at least the Winch's capacity. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Non-skid footwear is recommended. hj60 pictures/PDF maintenance manuals storage: HF has parts. They have made the installation relatively easy as compared to other competing models. Non-skid footwear is recommended. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Since there are no 3000 lb winches listed, which electronics should I try? Visit our website at: http://www.harborfreight.com Use supplied power cords and wire rope listed in manual only. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. A clicking indicates proper activation.